OFFLINE-FIRST FAT/SAT DOCUMENTATION

Stop Re-Typing WhatsApp Photos into Word at 9 PM on Friday.

DexaFlow turns a 5-second factory floor voice note and camera snap into an audit-ready FAT/SAT Daily Progress Protocol PDF. 100% offline-ready in Faraday-cage plant basements. No cloud URLs. Zero plant IT resistance.

Request Early Pilot Access / Sample PDF Protocol

Flat $250–$500 per project. Passed through on the proposal. No per-seat license.

Built for Discrete Robotics & Assembly Cells
Designed for Air-Gapped Plants — No Cloud Links
Pass-Through Project Pricing

The lived reality

Friday night misery

0114-hour commissioning shift in 85 dB noise.
02Software controls engineers blamed for mechanical and pneumatic snags.
033–4 hours of uncompensated typing in a budget hotel room.
04Disputed milestone sign-offs and unbilled standby hours.

The DexaFlow protocol

015-second capture: tap a photo, hold Push-to-Talk for 10 seconds, punch an alphanumeric tag (for example +CAB01-K1).
02Hotel Wi-Fi ingestion transcribes the note. The floor capture itself never needs the plant network.
03An immutable A4 PDF, with a document hash and a CRC-32 checksum, ready to email.
04Pass the flat $250–$500 license through as a project line item.

Sample protocol

A specimen row from a shift handover. Select a tag. The sheet is the file a project manager receives. It is not a link into a plant system.

DexaFlow / Industrial commissioning record

FAT/SAT daily progress & punch protocol

Offline field capture register · Revision 01 · Sample excerpt · Not a live plant record

Project: Vejle Plant 2 Commissioning (FAT/SAT)
Site / area: Vejle Plant 2 · sample excerpt
Date: 11 OCT 2026
Technician: Lead commissioning engineer

DOCUMENT HASH CRC-32 0x4B78E109

COMMISSIONING BLOCKED BY EXTERNAL DISCIPLINES (3.5h LOST) · 3.5h lost · 3 blockers

Time	Photo	Tag	Issue / voice transcription
14:02:11UTC	Photo placeholder	+TK1-LT01	Analog level transmitter cable coiled behind frame Issue: Analog level transmitter cable coiled behind frame. Never landed on sensor head. Electricians signed off terminal X14 as complete. Suspected component: Terminal strip X14 Action required: EXTERNAL_BLOCKER OPEN

Time

Photo

Tag

Issue / voice transcription

14:02:11UTC

Photo placeholder

+TK1-LT01

Analog level transmitter cable coiled behind frame

Issue: Analog level transmitter cable coiled behind frame. Never landed on sensor head. Electricians signed off terminal X14 as complete.

Suspected component: Terminal strip X14

Action required: EXTERNAL_BLOCKER

OPEN

OEE guarantees suspended until full clearing of mechanical defects. SI warranty does not cover scrap.

Generated with DexaFlow — Offline Commissioning Documentation for Industrial Automation

Timestamp: 14:02:11 UTC
Tag: +TK1-LT01
Transcript: Analog level transmitter cable coiled behind frame. Never landed on sensor head. Electricians signed off terminal X14 as complete.
Root cause: [ELECTRICAL - EXTERNAL BLOCKER]
Financial impact: +3.5h Billable Standby Logged

Early pilot

Get the sample protocol and a pilot slot.

For commissioning leads and the people who sign the project. Tell us the headache that costs the Friday night. The reply includes the sample FAT/SAT sheet.

Tier 2 system integrators · discrete assembly · $250–$500 per project